Super 54/60 recommendations and requirements

Edited

https://quadstartuning.com/products/super-54-turbocharger-kit

https://quadstartuning.com/products/quadstar-super-60-turbo

This document outlines essential reliability modifications for 6.5 diesel engines, focusing on components that enhance performance and durability. Implementing these modifications can significantly improve the engine's reliability and efficiency.

Essential Reliability Modifications

Oil Drain System

https://quadstartuning.com/products/ultimate-turbo-oil-drain-kit

It is crucial to upgrade the oil drain system. The standard oil drain doesn't fit well. Consider implementing an ultimate oil drain system to ensure proper oil flow and reduce the risk of engine/turbo damage.

Head Studs and Gaskets

https://quadstartuning.com/products/arp-pro-2000-head-stud-kit

https://quadstartuning.com/products/cometic-mls-6-5l-head-gasket

Upgrading to high-quality head studs and gaskets is vital for maintaining engine integrity under increased pressure. We recommend using ARP2000 Pro studs in conjunction with Cometic MLS gaskets for superior performance and reliability with the super 60. The super 54 is a little more forgiving and while many customers use the super 54 with stock head bolts we still recommend head studs for maximum reliability.

Lift Pump Upgrade

https://quadstartuning.com/products/air-dog-lift-pump-system

A better lift pump is essential for ensuring adequate fuel delivery. We recommend the Airdog 5G lift pump, which provides improved fuel flow and filtration, contributing to overall engine performance as well as reliability. Your injection pump should last longer if it is being supplied by a high quality pump/filter combo

Exhaust System

https://quadstartuning.com/products/6-5l-4-inch-exhaust-kit

Installing a 4-inch exhaust system can enhance exhaust flow, reduce back pressure, and improve engine efficiency. This modification is beneficial for maximizing the performance of your 6.5 diesel engine.

Intercooler Options

Depending on your power goals, consider upgrading to a high-flow plenum or a water-to-air intercooler. These components can significantly improve air intake temperatures and overall engine performance while lowering egt's.

Tuning Requirements

If your 6.5 diesel engine is equipped with a DS4 fuel system, it is necessary to obtain a new tune to accommodate the modifications made. Proper tuning ensures that the engine operates efficiently and reliably with the upgraded components.

For further information on tuning options, please visit our website and other published articles.